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Project Planning

There is no Australian Standard that governs the performance of floor gullies. ACO believes that EN 1253, specifically written to regulate these types of products, is the most appropriate International Standard.

EN 1253 – Gullies for buildings 1. Scope
‘This Standard classifies gullies, gives guidance for places of installation and specifies requirements for construction,design, performance and marking of factory gullies, irrespective of material,for use in drainage systems operating under gravity including siphonic systems.’

The table below is created to give designers,installers and users assistance in selecting the correct product.The table is based on loadings outlined in EN 1253 and is cross referenced with AS 3996 – Access Covers and Grates,the most relevant Australian Standard for load classifications. ACO has gained NATA accreditation (No.15193) for its testing laboratory and can provide test reports to EN 1253.

Standards only give an objective means for comparing products. There are a number of key factors affecting a product’s resistance to load and additional consideration must be given to:

  • Type of traffic: Consider the weight of loads being carried, for example forklifts, trolleys and trucks.
  • Wheel type: Solid tyres exert more stress through smaller contact areas than pneumatic tyres, so a heavier duty grate may be required. Note, laden trolleys can intensify the load.
  • Frequency and speed of traffic: More frequent and faster traffic can intensify the load.
  • Position of gully: If the product is positioned where traffic will be turning or braking, or if it is installed at the bottom of a ramp, the gully will be subjected to extreme forces.

1 Draft prEN 1253

Note: For higher load classes contact ACO.

Load Classes

Water flow is restricted by the open area of grate. For the ACO Wexel range, there is no further reduction of flow from the underlying bodies. The head of water creates pressure and is also part of the calculation.

The table below shows the flow rate based on the diagram shown right.

Note that fixed or removable strainers will reduce the flow rates.

Hydraulic Data
Floor Drains - Push-fit      
Part No.Intake area
(mm2)
Based on 20mm
head of water (H)
Based on 30mm
head of water (H)
Based on 40mm
head of water (H)
Based on 50mm
head of water (H)
round grate141855
141856
141857
141958
141858
2,404
5,503
4,173
N/A
6,901
0.98
2.24
1.70
N/A
2.81
1.20
2.74
2.08
N/A
3.44
1.38
3.17
2.40
N/A
3.97
1.55
3.54
2.69
N/A
4.44
square grate141859
141860
141861
2,919
7,216
13,734
1.19
2.94
5.59
1.46
3.60
6.85
1.68
4.16
7.91
1.88
4.65
8.84
compact bucket trap141969
141970
141971
5,503
7,216
13,734
2.24
2.94
5.59
2.74
3.60
6.85
3.17
4.16
7.91
3.54
4.65
8.84

care and maintenanceACO Wexel floor drains require minimum maintenance when they have been correctly installed. Scheduled inspections should be carried out to ensure that they continue to perform efficiently.

Initial inspection
Once drains have been installed they should be inspected to ensure that all parts are accounted for and correctly fitted. Nuts and bolts need to be tight and secure. Care must be taken around sharp objects (screws etc.) left by other trades, as they may be trodden on. This can cause damage to the surface material and/or waterproof membrane.

Floor drain maintenance
Regular drain cleaning is very important where there is the potential of severe flooding.

Floor drains are an entry point into the sanitary or stormwater drainage system. Waste is often washed down from floors as well as leaves and litter from external pavements. If maintenance is neglected, solid debris will inevitably clog the underlying pipework causing backups.

Drains in commercial kitchens need particular attention, because wastewater generally contains fats, oil and grease.

For applications requiring a more hygienic and durable solution, a stainless steel body and grate is recommended – refer to ACO Gully.

The use of strainer baskets are recommended to prevent debris from reaching pipework and resulting in costly maintenance. Strainer baskets must be cleaned regularly to remove debris and cleaning intervals are determined by the amount of debris present after each cleaning session.

ACO Wexel’s stainless steel floor grates are appropriate for general use in and around buildings including most coastal locations. Clean with soap, warm water rinse and wipe dry. Under no circumstances treat with metal scouring pads, metal scrapers or wire wool as these will contaminate surfaces leaving rust spots.

The table below is based on information gained from material suppliers and published information. Chemical resistance of materials may vary according to the concentration of chemicals used, the presence of other chemicals and other factors such as temperature.

The following information is a general guide only. It is the customer’s responsibility to ensure the suitability of the product for the application. ACO can supply material samples for testing chemical resistance.

ANo effect – excellent
BMinor effect – good
CModerate effect – fair
DSevere effect – not recommended
-No data available
ChemicalGrade 304
Stainless Steel
Nitrile Seal
Acetate solvent BD
Acetic Acid BC
AcetoneAD
Alcohol (Amyl/Butyl) AA
Alcohol (Methyl) AB
Aluminium Chloride DA
Aluminium Fluoride DA
Aluminium Hydroxide AA
Ammonia, Liquids AB
Ammonia, Nitrate AA
Ammonium Carbonate AD
Ammonium Hydroxide AB
Ammonium Nitrate AA
Ammonium Sulphate DA
Amyl Alcohol AB
Antifreeze AA
Asphalt BB
Aviation Fuel (JP#, JP4, JP5) AA
Barium Carbonate AA
Barium Hydroxide CA
BeerAA
Benzene AD
Benzoic Acid AD
BenzolAD
Boric Acid AA
Butter BA
Buttermilk AA
Butyl Acetate -B
Calcium Chloride AA
Calcium Hydroxide AA
Cane Juice AA
Carbon Dioxide (wet) A-
Carbonated Water AA
Chlorine (Dry) A-
Chlorine Water -D
Chocolate Syrup AA
CiderAA
Citric Acid AD
Coffee AA
Cream AA
Detergents AA
Diesel Fuel AA
Dyes A-
Fatty Acids AC
Formic Acid AD
Fruit Juice AA
Fuel Oils AA
Grape Juice AA
Grease AA
HoneyAA
Hydraulic Oils (Petroleum) AA
Hydrofluoric Acid (100%) DD
Hydrogen Peroxide AD
Hydrogen Sulfide, Aqueous Solution DC
Ink AA
LacquersAD
Lacquer Thinners-D
Lactic AcidAB
LardAA
LubricantsAA
MashAA
MayonnaiseAA
Methyl AcetoneAA
MilkDD
MustardAB
Oils: AnalineAD
CasterAA
CitricAA
CoconutAA
CornAA
Fuel (1, 2, 3, 5A, 5B, 6)AB
LemonA-
MineralAA
OliveAA
Oxalic Acid (Cold)AB
ParaffinAA
Phosphoric Acid (Crude)DD
PetroleumAA
Potassium BromideAA
Potassium CarbonateAB
Potassium ChlorideAA
Potassium NitrateAA
Rust InhibitorsAA
Salad DressingAA
Sea WaterAA
SiliconeBA
Soap SolutionsAA
Sodium Hydroxide/Caustic Soda (20%)AA
Sodium Hydroxide/Caustic Soda (50%)AD
Sodium Hydroxide/Caustic Soda (80%)AD
Sodium Hypochlorite (to 20%)CC
Sodium PeroxideAC
Soy SauceAA
StarchAA
StyreneAD
Sugar (Liquids)AA
Sulphur DioxideAD
Sulphuric Acid (to 10%)DC
Sulphuric Acid (10-75%)DD
Sulphuric Acid (75-100%)-D
SyrupAA
Tomato JuiceAA
Vegetable JuiceAA
VinegarAC
VarnishAB
Water Distilled, Lab Grade 7AA
Water (Fresh)AA
Water (Salt)AA
Weed KillersAA
XyleneAD
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